Diploma project Design of a processing area
Replenishment date: 29.01.2013
Content: diplom.rar (4.31 MB)
️Automatic issue of goods ✔️
️Automatic issue of goods ✔️
Sales:
0
Refunds:
0
Reviews:
0
Views:
203
Description
Graduation project
Topic: Designing a processing area for a nipple type part for submersible pumps.
Kazan National Research Technical University named after A.N. Tupolev-KAI "Leninogorsk branch. Protection: 2012. Rating: excellent. 11 drawings A1, 130 p.
In the diploma, a technological process was developed for manufacturing a nipple-type part, which is part of the hydraulic protection of a submersible pump. Machining is carried out on a modern two-spindle machine "Multus" using a Sendvik cutting tool. In a special part, an automated processing section was developed using an industrial M20P robot and a transport system. In the design part, the force calculation of the gripper of the robot was performed. In the economic part, the cost of manufacturing a part was calculated and a comparative economic analysis was carried out in the manufacture of a part on automated and universal equipment.
What can be added or changed:
The billet is selected from rolled products, it is possible to replace it with a forging The forging drawing is in the diploma, you can enlarge it and put it on the drawing.
In the design part, you can add the calculation of a specialized cartridge, in addition.
If we change the annual program to 3000 parts per year, then one machine is required for machining. Then the automated section can be developed using the TC 150 tact table. This will change the cost of the part downward and the profitability will be higher.
Topic: Designing a processing area for a nipple type part for submersible pumps.
Kazan National Research Technical University named after A.N. Tupolev-KAI "Leninogorsk branch. Protection: 2012. Rating: excellent. 11 drawings A1, 130 p.
In the diploma, a technological process was developed for manufacturing a nipple-type part, which is part of the hydraulic protection of a submersible pump. Machining is carried out on a modern two-spindle machine "Multus" using a Sendvik cutting tool. In a special part, an automated processing section was developed using an industrial M20P robot and a transport system. In the design part, the force calculation of the gripper of the robot was performed. In the economic part, the cost of manufacturing a part was calculated and a comparative economic analysis was carried out in the manufacture of a part on automated and universal equipment.
What can be added or changed:
The billet is selected from rolled products, it is possible to replace it with a forging The forging drawing is in the diploma, you can enlarge it and put it on the drawing.
In the design part, you can add the calculation of a specialized cartridge, in addition.
If we change the annual program to 3000 parts per year, then one machine is required for machining. Then the automated section can be developed using the TC 150 tact table. This will change the cost of the part downward and the profitability will be higher.
Additional Information
Introduction1 Technological part
1.1 Initial data
1.2 Analysis of raw data
1.3 Analysis of the current typical process
1.4 Advanced Process Design
1.4.1 Selection of the original workpiece and the method of its manufacture
1.4.2 Selection of technological bases
1.4.3 Drawing up a technological processing route
1.4.4 Development of technological operations
1.4.5 Calculation of allowances and operational dimensions
1.4.6 Calculation of cutting conditions
1.4.7 Rationing of operations
1.5 Choice of technological equipment
1.5.1 Procurement operation
1.5.2 Basic part processing
1.5.3 Tooling
1.5.4 Machine control system
1.5.5 Final inspection system
2 Design part
2.1 Design of the gripper of an industrial robot PR
2.2 Determining the force required to grip
2.3 Calculation of forces acting at the points of contacts
2.4 Determination of stress on gripper and part surfaces
2.5 Calculation of the pneumatic cylinder
3 Design of an automated processing area
3.1 Calculation of the annual labor intensity of the site
3.2 Production type definitions
3.3 Calculation of equipment and space requirements
3.4 Choice of site structure
3.5 Intrashop transport
3.6 Special part
3.6.1 Selecting an industrial robot
3.6.2 Working Principle of an Industrial Robot
3.6.3 Temporary connections in RTK
3.6.4 Cyclogram of RTK operation
3.6.5 The principle of operation of the transport system
3.6.6 Temporary connections of the trolley operation
4 Economic part
4.1 Initial data
4.2 Normative - calendar calculations
4.3 Determining the number of working sites
4.4 Calculation of the payroll of production workers
4.5 Calculation of overhead costs
4.6 Calculation of unit cost
4.7 Calculating the unit price
4.8 Economic justification for the application of the developed technological process
5 Life safety
5.1 Occupational safety
5.2 Electrical safety
5.3 Fire protection
5.4 Emergencies
5.5 Calculation of artificial lighting for the machine shop
Conclusion
List of sources used
Appendix A